Thursday, November 12, 2009

The Trick to Super Strength…HULC!


When I first see the Human Universal Load Carrier (HULC), it is hanging limply from the ceiling by a strap attached to its neck, dangling over a treadmill. I can't wait to try it on.

It has got two spindly black legs attached to a backpack with long rectangular batteries on the shoulder blades and an armored computer in the small of its back. Amusingly, it has radiator fins instead of buttocks. The whole machine looks sort of like a human skeleton, because the legs and hips have joints that mimic the movement of human limbs.

In fact, when you strap your legs into its legs, you can walk, run, kneel, squat, dance, or whatever—the exoskeleton has a range of motion equal to that of a human being. You move, and it moves with you. But once on, it allows a regular geek to haul a 200-lb. backpack as if it weighed as much as a couple of physics textbooks.

Now we're talking.

Let me explain how I got here. In late 2007, a production company called me and asked if I'd like to host The Works, a show for the History Channel. My job, they said, would be to "explain, uh, how things work." During my cable TV stint, I raced lawn mowers in Florida, was shot at with a rifle while inside an armored car in Texas, and—best of all—I piloted an honest-to-God lower-body exoskeleton with the researchers at Berkeley Bionics in California.

And so, on an otherwise perfectly normal summer day, I dropped by a nondescript brick building where a group of former graduate students from the University of California at Berkeley were busy making last-minute tweaks to a dead-black titanium exoskeleton, and they invite me to try it on.

My first impression: The straps are too big. The HULC was built with military money and it is designed to fit army guys. And soldiers have big thighs, apparently. I yank the Velcro straps as tight as possible, then strap my shoes into its open-toed boots. I shrug on the backpack and clasp the chest strap. I am now wearing an exoskeleton. Turned off, the device is heavy; it's like wearing a scuba tank on dry land. But once the researchers switch it on, HULC stands up on its own—with me inside.

At this point, I'm still hanging from the ceiling, so I can't fall down. I can't feel any extra weight because the exoskeleton frame supports itself (about 30 lbs), as well as any attached backpacks. We turn on the treadmill and I cautiously bend my knee. Nothing happens. A half-second later, force sensors detect my leg pushing against the exoskeleton and the machine jerkily bends its knee. The delay is disconcerting; I can barely walk.

The HULC is a finished product, along with a slew of other exoskeletons, such as the full-body Sarcos and the medically oriented Hal-5. But make no mistake, scientists have been trying to build robotically augmented limbs since well before Sigourney Weaver used a power lifter to kick alien butt.

Designs for wearable mechanical skeletons have been evolving since the 1960s, when General Electric foresaw using the Hardiman for heavy loading in factories. Sadly, the original designs were infeasibly power-hungry, requiring heavy batteries that pulverized the payload-to-system weight ratio. Even worse, the old designs didn't degrade gracefully, which is a nice way of saying that when the power failed, they would fall to the ground and rip your limbs off. Ouch.

But today, exoskeletons have become a reality and, according to the researchers, they don't suffer from the limb-ripping drawbacks of yesteryear.

Once my gait cycles a few times, HULC has formed a complete model. A researcher informs me that from this point onward, the exoskeleton can cycle through my walk all by itself. Yes, by itself. This means that I could fall asleep and it would keep walking, dragging my legs through the motions. Suddenly, I imagine a platoon of snoozing soldiers fast marching non-stop through dark jungles at an average speed of 7 mph, a fast jog.

That's creepy. Plus, I'm sweaty and exhausted; it's time to take off the exoskeleton.

A couple yanks on the Velcro straps and I'm out. But my legs feel dead, like I just spent an hour jumping on a trampoline. My helpful researcher lets me know that the goal of the exoskeleton is to minimize metabolic cost. Using your muscles costs oxygen, and the brain is stingy—it uses just enough oxygen to get the job done. Once your brain figures out that it needs less oxygen to move (thanks to the exoskeleton), it sends less oxygen. Without the exoskeleton, my brain isn't giving me enough juice to use my limbs normally, hence the weak legs. Luckily, it only takes a few minutes to go back to normal. Thank you, brain.

Despite the amazingness of it all, I have to say it felt clumsy and weird to lock my limbs into the machine's cold, robotic embrace. You won't catch me walking down any staircases in an exoskeleton. At least, not without a lot more practice.

New Manhattan Apple Store in Full View


Workers removed the tarps this morning, as opening day draws closer. Pic courtesy of reader, David, who quips: "It's taken something like 14 months to create this place out of a Victoria's Secret. The Empire State building went up quicker."